Despite these challenges, skilled technicians employ specific techniques tailored to working with dents in wings, and aircraft fuselages:
Surface Preparation:
Before any repair, cleaning the aluminum surface thoroughly is essential. A clean, dry area ensures that tools can make proper contact without slipping or causing additional damage.
Accessing Dents from Behind:
Unlike other materials, accessing dents on aluminum often requires working from the backside of the damage to minimize heat transfer and potential paint issues.
Use of Specialized Tools:
PDR technicians utilize specially designed tools that can gently manipulate aluminum without causing further damage. These may include:
Glue Pull Tabs: Soft tabs are adhered to the dented area using a strong adhesive,
providing leverage when pulling out the dent.
Body Hammers and Dimplers: Lightweight hammers and dimpling tools help shape the material from behind, especially useful for deeper dents.
Heat Management:
Careful heat management is crucial. Technicians may use controlled heat sources or cooling agents to maintain optimal working conditions without affecting the paint layer.
Incremental Repairs:
Aircraft dents are repaired incrementally, using gentle pressure and patience to gradually restore their original form. This method reduces stress on the material and ensures a precise finish.